Free tools for the math you do anyway.

Score Sort, Set in Order, Shine, Standardize, and Sustain.

Available hours, utilization, and remaining capacity.

Actual production speed vs. takt time target.

True cost of unplanned stops - weekly, monthly, annual.

Defects per million opportunities and sigma level.

Balance setup costs against carrying costs. Economic order quantity.

Quality rate without rework - single or multi-step.

Material, setup, run time, and markup in one quote.

Fully-loaded cost per part, shift, and hour.

Actual output vs. standard output per shift.

Roll depreciation, labor, overhead, maintenance and power into one defensible hourly rate for every machine.

In-house manufacturing cost vs. outsourcing.

Return on investment for software, equipment, and process improvements.

Target headcount from volume and takt time.

Mean time between failures and mean time to repair.

Availability × Performance × Quality in one score.

Overtime spend by shift, week, or month.

When to reorder based on usage, lead time, and safety stock.

Optimal buffer stock from demand variability and lead time.

Material and labor losses from scrap and rework.

Internal vs. external setup times and changeover savings.

Set production pace from available time and demand.

Structured corrective action through all eight disciplines.

Equipment IDs, locations, and QR codes.

Part numbers, quantities, and costs.

Part numbers, descriptions, and bin locations.

Line items, tax, and payment terms.

Follow parts through each shop floor operation.

Pull-based production and inventory replenishment.

Nonconformance disposition, root cause, and corrective actions.

Shipment details, item lists, and quantities.

Supplier details, line items, and terms.

Material costs, labor, setup, and markup.

Transaction details and payment amounts.

Customer details, line items, and delivery dates.

Place machines and work areas to scale, then export the plan.

Job details, operations, materials, and routing.