Power Generation Equipment
Hold the material test reports, weld qualifications, and NDE results an Authorized Inspector asks for on the same system that schedules the weld bays.
An ASME Certificate of Authorization does not certify a vessel. It certifies that your quality control system does what your QC manual says it does, and the Authorized Inspector checks that by asking for the job history file: the material test report traceable to the heat, the welding procedure specification and the qualification record behind it, the welder who ran the joint, the radiographs, and the completed data report. WorkCell keeps that file as the transaction record of the job. Purchasing captures the certs the purchase order demanded, receiving ties them to the lot, operators record NDE and inspection results at the operation, and finite capacity scheduling plans long-lead plate and forgings against the weld and machining capacity you actually have.
Shops building pressure vessels, heat exchangers, boilers, condensers, turbine and generator components, and balance-of-plant skids for OEMs, utilities, EPC contractors, and the aftermarket.
| Standard | What It Requires |
|---|---|
| ASME BPVC | Section VIII governs pressure vessels and Section I power boilers; Section IX governs welding qualification. A Certificate of Authorization requires a written quality control program, material traceable to its test report, and records available to the Authorized Inspector. |
| ISO 9001 | The quality management baseline most code shops hold alongside their ASME certification, covering corrective action, calibration, and management review. |
| ASME NQA-1 | Added on top when the same shop builds safety-related equipment for a nuclear plant, with stricter procurement, item control, and records requirements. |
| AS9100 | Carried by shops whose gas turbine component work overlaps the aero-derivative engine supply base, where primes flow down configuration control and first article inspection. |
Plate, pipe, forgings, and bolting arrive against a receipt that records the heat or lot and its material test report. Issues to a job preserve the link, so a finished vessel resolves backward to every heat in it, the procedure and welder on each joint, the examinations performed, and the drawing revision in effect. That is the chain the Authorized Inspector follows, and the chain a field failure years later forces you to reconstruct.
Held against the receiving lot and the purchase order that required them, so they follow the material into the job rather than living in a supplier email thread.
The procedure, the qualification behind it, and the qualified welder attached to the operation that used them, with expiry dates visible before the job is released.
Radiographic, ultrasonic, and visual examination results recorded against the joint and the operation, with the technician and acceptance criteria captured at entry.
The certs, inspection results, hold-point sign-offs, and nonconformance dispositions for one vessel pulled from the job record instead of assembled from four folders.
Certs sit in a shared drive, NDE reports come back as PDFs from the subcontractor, hold-point sign-offs are on a paper traveler, and the dimensional results are in a spreadsheet. Getting one vessel ready for the Authorized Inspector costs days of reconciliation that nobody quoted.
A plate arrives with a heat number and an MTR. It gets cut into six parts for three jobs, and the transfer of identification depends on somebody remembering to mark the offcut. When the heat is later questioned, the shop cannot say with confidence which vessels contain it.
A welder's continuity lapses, a procedure is revised, an NDE technician's certification runs out. The joint gets welded anyway because the schedule never saw the date, and the finding arrives with every joint from that window inside its scope.
Plate slips, the stress-relief furnace is full, and the hydrostatic test bay has two vessels ahead of yours. A spreadsheet that plans on infinite capacity promises a date the shop cannot hold, and the customer's outage window is what gets hit.
Heat and lot traceability from receipt to stamped assembly
Receiving records the heat and its material test report, issues to a job keep the link through every cut and subassembly, and completions assign serials. The genealogy is maintained by the transactions, not by a parallel log somebody updates.
Inspection and hold points recorded at the operation
Inspection templates and AQL sampling plans define what gets checked at each operation, and operators enter the result at the machine. Hold points and examination results land on the job record as they happen rather than being transcribed later.
Nonconformance and corrective action against the job
A failed examination raises a severity-classified nonconformance with its disposition and containment, and a systemic one escalates into an 8-D corrective action. Both stay linked to the vessel, the heat, and the operation that produced them.
Versioned BOMs and routings with effective dating
Every bill of material and routing carries a revision and an effective date, so a vessel built last year still shows the structure it was actually built to. Changes supersede rather than overwrite, which is what code configuration control needs.
Finite capacity scheduling for weld, heat treat, and test
The scheduler plans against real machine and labor capacity rather than infinite capacity, and proposal runs let a planner test a sequence before committing it. When plate slips, you see which deliveries move before you promise a new date.
Job costing on long builds
Labor, material, and purchased services post to a job cost object as they are incurred, so a six-month vessel shows where it stands against its estimate while there is still time to act on it.
Inspection templates, examination results, nonconformances, and 8-D corrective action on the job.
PurchasingPurchase orders that state the certification required and receiving that holds the cert against the lot.
ProductionFinite capacity scheduling across weld bays, heat treat, and test, with terminals on the floor.
InventoryHeat and lot identification carried through cutting, subassembly, and shipment.
Quoting, engineering, purchasing, inventory, scheduling, shop floor, and job costing on one database.
QMSInspections, examinations, nonconformances, and corrective action tied to the vessel that produced them.
APSFinite capacity scheduling for weld, stress relief, and hydrostatic test bottlenecks.
MESOperator terminals capturing labor, quantities, and inspection results at the operation.
What the code asks a Certificate Holder to keep and which records WorkCell holds.
NuclearThe same records under 10 CFR 50 Appendix B and NQA-1 flow-downs.
Fabrication ShopsPlate, weld, and structural shops running documented, low-volume builds.
Industrial EquipmentEngineer-to-order machinery with long lead times and configured assemblies.
What actually goes on an ASME U-1A Manufacturer's Data Report?
The vessel's design and construction data, the materials used, the examinations performed, and certification signed by the Manufacturer and the Authorized Inspector. ASME publishes instructions for preparing data reports, and the fields you fill come from your job record: heats, thicknesses, design conditions, and test results.
Who fills out a partial data report when we only build part of the vessel?
The shop that fabricates a part rather than a complete vessel completes a Manufacturer's Partial Data Report, which the Certificate Holder assembling the finished vessel then attaches to its own complete data report. Your job record has to carry the part's certs and examinations with it.
Do we need National Board registration if we already hold a U stamp?
That depends on the jurisdiction the vessel is installed in, not on ASME. Many states and provinces require registration of the data report; others do not. Confirm with the jurisdiction and your Authorized Inspection Agency. WorkCell holds the records; it does not file forms with ASME or the National Board.
Can a Manufacturer's Data Report be corrected after it is issued?
A corrected data report is generally acceptable, and whether a correction or a repair under the National Board code is the right route depends on what changed and whether the vessel has left your shop. Ask your Authorized Inspector before issuing anything. Keep the superseded version; do not overwrite it.
How do we keep material test reports traceable once plate is cut up?
Identification moves with the material. WorkCell records the heat and its MTR on the receipt, and every issue, cut, and subassembly inherits that link, so each finished vessel lists the heats inside it and each heat lists the vessels it went into.
Does WorkCell track welder and procedure qualifications?
Qualifications are held as records against the people and operations that use them, with the procedure specification and qualification record attached to the job. Maintaining continuity, requalifying welders, and deciding which procedure applies remain the welding engineer's call, not the software's.
See it run on your parts.
Tell us how your job history file comes together today and we will tell you straight whether WorkCell is a fit.